35+ years of operational leadership transforming denim washing, wet processing, and large-scale industrial facilities across India and global markets.
Direct Contact
- Bengaluru, Karnataka, India
- +91 98805 49111
- info@raneadvisory.com
35+ years of operational leadership transforming denim washing, wet processing, and large-scale industrial facilities across India and global markets.
Empowering apparel, denim, and textile enterprises across India and global markets to scale production, cut costs by 25%, eliminate quality rejections, and pioneer Smart Laundry 5.0 transformations.
Direct collaboration on bulk commercialization, innovative wash development, and high-spec production execution
Over 35+ years, Mahadev P. Rane has spearheaded operations for India's largest textile and apparel conglomerates. From pioneering Smart Laundry 5.0 at Arvind Ltd to serving as President at Scott's Garments Ltd (50,000 garments/day across 3 laundries), steering 25,000 denims/day under a single roof at Shahi Exports, and managing 250,000 garments/day at Bombay Rayon Fashion Ltd.
Currently serving as Technical Director for VIJJOL LLP and advising key textile enterprises including SAPL and PK Trading Company on operational turnarounds, automation, sustainable washing, and quality engineering.
A glimpse into high-volume processing floors, smart laundries, precision laser finishing, and testing laboratories transformed under Mahadev P. Rane's leadership.
Tailored consulting interventions engineered to scale capacity, slash processing overheads, and instill world-class quality benchmarks.
Transform legacy denim laundries into automated, high-efficiency Smart Laundry 5.0 operations. Maximize daily processing output while reducing cycle times.
Turnkey plant setup, infrastructure layout, machinery procurement, and operational scaling from greenfield to 250,000 units/day multi-unit capacity.
Pioneering low-impact wash recipes, enzyme formulations, and eco-friendly dyeing techniques that comply with global buyer environmental standards.
Comprehensive shop-floor diagnostic audits that eliminate operational bottlenecks, reduce processing costs by ~25%, and boost throughput by 28-30%.
Design and operationalization of quality control systems, driving garment rejection rates down to record 0.5% levels.
Transforming raw manpower into master technicians, supervisors, and operations managers through tailored technical curricula and hands-on mentoring.
Real-world examples of massive volume scaling, cost reductions, and technical breakthroughs across premier apparel brands.
Conceptualized and executed the Smart Laundry 5.0 initiative (5,000 denims/day capacity). Increased total daily denim production by 28-30% with existing workforce.
Managed 50,000 garments/day (denim bottoms, tops, and over-dyed products) across 3 laundries & multiple sewing facilities. Led finish commercialization, workforce training & chemical application optimization.
Commanded washing operations producing 25,000 denim bottoms per day. Re-engineered chemical processes and consolidated suppliers to cut costs.
Directed production planning, shipment execution, and wash development across multiple facilities and outsourced washing hubs for international buyers.
Whether you are looking to set up a new denim laundry, automate existing facilities to Smart Laundry 5.0, lower processing rejections below 0.5%, or achieve 25% cost reductions — connect directly with Mahadev P. Rane.
Submit your operational parameters for a confidential discussion.